Introduction
This automatic flash welder is a highly efficient and versatile butt welding machine, designed for joining various metal components such as steel pipes, copper, aluminum, steel bars, saw blades, and wheel shells.
It operates on the principle of flash butt welding, where intense heat is generated at the joint faces by electric current and controlled flashing, followed by upsetting force to create a strong, clean weld.
The machine features an intelligent microcomputer controller for precise welding control and utilizes high-purity silicon steel transformers and imported silicon controlled rectifiers for stable performance and reduced power consumption.
Its robust design and advanced control systems make it suitable for demanding industrial applications requiring high-quality and consistent butt welds.
Application Usage
This automatic flash welder is widely utilized across various industries for its precise butt welding capabilities.
Metal Fabrication
Ideal for joining steel pipes, steel bars, and other structural metal components.
Automotive Industry
Suitable for welding wheel shells and automotive metal parts requiring strong and seamless joints.
Construction Industry
Used for joining metal sections and reinforcement materials with reliable welding strength.
Tool Manufacturing
Efficiently welds saw blades and precision metal tools.
Copper and Aluminum Welding
Capable of welding copper, aluminum, and other metal materials with consistent performance.
Specifications
| Attribute | Value |
|---|---|
| Model Number | XSZN-Butt Welder |
| Rated Power (KVA) | 75-200KVA |
| Input Voltage | AC 380V, 50Hz |
| Welding Range | Up to 8mm + 8mm (low-carbon steel), customizable for different materials/sizes |
| Control System | WD-KD5 Intelligent Microcomputer Controller |
| Silicon Controlled | RON IXYS Silicon (from West Germany) or IR Silicon (from United States) |
| Pneumatic Control System | Large displacement magnetic valve and gas assembly, quick exhaust cylinder |
| Welding Transformer | High purity silicon steel disc refined welding transformer |
| Cooling Way | Water Cooling |
| Control | Semi-Automatic (with automatic welding functions) |
| Production Capacity | 50 sets per month |
| Features | Less electricity consumption, high permeability and electrical conductivity, good servo performance, capable of welding various metals |
| Certifications | Factory Customized |
| Warranty | 1 Year |
Key Features
Intelligent Welding Control
Equipped with a WD-KD5 intelligent microcomputer controller for accurate and stable welding performance.
Energy Efficient Operation
Designed with reduced electricity consumption while maintaining high welding efficiency.
High-Performance Components
Uses imported silicon controlled rectifiers and high-purity silicon steel transformers for reliable operation.
Versatile Metal Compatibility
Capable of welding steel, copper, aluminum, saw blades, wheel shells, and other metal components.
Advanced Pneumatic System
Features a large displacement magnetic valve and quick exhaust cylinder for efficient operation.
Water Cooling System
Ensures stable machine temperature and continuous industrial performance.
Strong and Clean Welds
Flash butt welding technology creates seamless and durable weld joints with high structural integrity.
Applications
- Steel pipe manufacturing
- Copper and aluminum component welding
- Steel bar joining
- Saw blade production
- Wheel shell manufacturing
- Automotive metal fabrication
- Construction and industrial metal processing
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