Water Bath Sterilization Retort

Introduction

The Water Bath Sterilization Retort is an advanced industrial sterilization system designed to deliver precise, reliable, and efficient sterilization for a wide range of packaged products. Utilizing a full water circulation sterilization process, this system ensures uniform heat distribution and consistent sterilization results across soft packaging, tinplate containers, plastic bottles, aluminum foil trays, and more. Equipped with intelligent PLC control, advanced safety systems, and precise temperature management, this retort is ideal for modern food processing and packaging industries.

Specifications

Specification	Details
Product Type	Water Bath Sterilization Retort
Inner Diameter	1200 mm
Cylinder Length	3600 mm
Total Volume	4.7 m³
Design Pressure	0.35 MPa
Test Pressure	0.44 MPa
Design Temperature	147°C
Maximum Working Pressure	0.33 MPa
Maximum Working Temperature	145°C
Main Material	S30408 Stainless Steel
Wall Thickness	5 mm
Hot Water Pump Power	5.5 kW × 1 Set
Cold Water Pump Power	7.5 kW × 1 Set
Total Pump Power	Approx. 7.5 kW
Power Supply Voltage	380V
Sterilizer Footprint	4700 × 1500 × 3200 mm
Sterilization Water Capacity	3500 kg per Cycle (Recycled)
Cooling Water Consumption	10–12 m³
Compressed Air Consumption	1.0 m³ per Boiler

Key Features

• Full PLC Program Control:
  Fully automated operation with touchscreen interface for easy and efficient control.
• Intelligent Temperature Management:
  Maintains temperature accuracy within ±0.5°C for precise and consistent sterilization results.
• Full Water Circulation System:
  Ensures uniform heat distribution throughout the sterilization chamber for optimal processing efficiency.
• Dual Pressure Protection:
  Equipped with both electronic and mechanical pressure protection systems for enhanced operational safety.
• Dual Safety Interlocks:
  Electronic and mechanical interlock systems help prevent accidental operation errors.
• Automatic Over Temperature Protection:
  Protects equipment and products from overheating during sterilization cycles.
• Comprehensive Alarm System:
  Includes alarms for temperature abnormalities, pressure issues, and water level deviations.
• Steam Hammer Muffling Technology:
  Reduces steam hammer effects to ensure smoother and quieter operation.
• Water Recycling Efficiency:
  Reuses sterilization water to improve water conservation and reduce operational costs.

Applications

• Food Processing Industry:
  Suitable for sterilizing packaged foods in soft pouches, cans, bottles, and trays.
• Beverage Packaging:
  Ideal for heat treatment and sterilization of beverage containers.
• Plastic & Aluminum Packaging:
  Supports sterilization for plastic bottles, containers, and aluminum foil trays.
• Commercial Manufacturing:
  Perfect for industrial sterilization operations requiring high consistency and safety standards.

Why Choose This Product?

Precision Sterilization Performance

Advanced temperature and pressure control systems ensure accurate and uniform sterilization results.

Enhanced Safety Features

Multiple protection systems and alarms provide secure and reliable operation.

Efficient Water Usage

Water recycling system reduces water consumption and operational costs.

Fully Automated Operation

PLC touchscreen control minimizes manual intervention and improves productivity.

Conclusion

The Water Bath Sterilization Retort is a high performance and intelligent sterilization solution designed for modern industrial processing requirements. Combining precise temperature control, advanced automation, comprehensive safety systems, and efficient water circulation technology, it delivers reliable sterilization performance for a wide range of packaging applications while enhancing operational efficiency and product quality.